Quantitative Design and Residual Strength Assessment of Adhesive–Rivet Hybrid Repairs for Perforated Aluminum Alloy Plates

Antai Ren, Teng Zhang, Tao An, Liying Ma · 2026

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Description

Antai Ren, Teng Zhang, Tao An, and Liying Ma present a 2026 engineering study on repairing holed aluminum plates with glue plus rivets. Perforations slash a plate's load capacity, and hybrid repairs share the load between adhesive and rivets. What was missing was a quantitative recipe matching hole size, rivet strength, and adhesive strength. The team derived a strength-matching rule and a way to estimate the repaired plate's remaining strength.

They tested two aerospace epoxies of differing strength against rivets of differing capacity, in strong-glue and weak-glue pairings. Lab pulls, camera-based strain mapping, and simulations agreed closely, within about five percent on failure loads. Before failing, the adhesive carried up to two-thirds of the transferred load. All six repair designs recovered at least three-quarters of the original strength. The authors propose their model for design use, while noting broader validation is still needed.

Catalog record

CREATORAntai Ren, Teng Zhang, Tao An, Liying Ma
YEAR2026
COLLECTIONPAPERS
FORMATTXT
FILE SIZE81 KB
VERSION1.0
LICENSECC BY 4.0
RIGHTSCC BY
SOURCEEurope PMC

Source: https://europepmc.org/articles/PMC13568219

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