Biomechanical force profiles and force decrease of direct printed versus thermoformed aligners with different trimlines: an in vitro analysis

Bernhard Wiechens, Philipp Meyer-Marcotty, Emilia von Waldthausen, Lisa-Marie Mai, Jonas Q Schmid, Phillipp Brockmeyer, Wolfram Hahn, Anja Quast · 2026

Read Biomechanical force profiles and force decrease of direct printed versus thermoformed aligners with different trimlines: an in vitro analysis by Bernhard Wiechens, Philipp Meyer-Marcotty, Emilia von Waldthausen, Lisa-Marie Mai, Jonas Q Schmid, Phillipp Brockmeyer, Wolfram Hahn, Anja Quast (2026) in the Tower of Babel, a free online library of public-domain works preserved in clean, searchable text. No sign-up. The full text is served as a plain-text file at a predictable URL, where text is present: https://antarctic-labs.com/tower-of-babel/pmc-13234102.txt.

Description

Bernhard Wiechens and colleagues published a 2026 laboratory study of clear orthodontic aligners, comparing heat-formed trays with directly 3D-printed ones. How hard an aligner pushes, and how fast that push fades, shapes tooth movement. A printed model jaw with a mounted front tooth simulated a quarter-millimeter bodily shift, while a multi-axis sensor recorded forces for three aligner designs, including two edge trims on the printed versions.

Heat-formed aligners pushed hardest along the direction of movement. The printed aligner with a scalloped, garlanded edge pushed most gently and controllably in both movement directions, and vertical forces nearly vanished compared with the heat-formed trays. Printed aligners also relaxed their force quickly within the first hour. The authors say trim design gives orthodontists a dial for force, pending longer observation.

Catalog record

CREATORBernhard Wiechens, Philipp Meyer-Marcotty, Emilia von Waldthausen, Lisa-Marie Mai, Jonas Q Schmid, Phillipp Brockmeyer, Wolfram Hahn, Anja Quast
YEAR2026
COLLECTIONPAPERS
FORMATTXT
FILE SIZE29 KB
VERSION1.0
LICENSECC BY 4.0
RIGHTSCC BY
SOURCEEurope PMC

Source: https://europepmc.org/articles/PMC13234102

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