Effects of Multi-Pass Butt-Upset Cold Welding on Mechanical Performance of Cu-Mg Alloys

Yuan Yuan, Yong Pang, Zhu Xiao, Shifang Li, Zejun Wang · 2025

Read Effects of Multi-Pass Butt-Upset Cold Welding on Mechanical Performance of Cu-Mg Alloys by Yuan Yuan, Yong Pang, Zhu Xiao, Shifang Li, Zejun Wang (2025) in the Tower of Babel, a free online library of public-domain works preserved in clean, searchable text. No sign-up. The full text is served as a plain-text file at a predictable URL, where text is present: https://antarctic-labs.com/tower-of-babel/pmc-12734783.txt.

Description

High-speed rail wires are drawn from a strong copper-magnesium alloy that resists ordinary welding heat. Yuan Yuan and co-authors joined the wires cold instead, by butting the ends and upsetting them under pressure, pass after pass. No surface preparation was used. The joints reached ninety-six percent of the base wire's strength at their peak.

Four passes captured nearly all the benefit. Under the microscope, the bond zone showed a gradient structure: fine, freshly recrystallized grains at the edges, and a nano-layered, twin-rich core. Repeated squeezing flows the metal sideways, scrubbing contaminants off the interface as it bonds. The authors lay out this self-cleaning mechanism to guide industrial use of the heat-free method.

Catalog record

CREATORYuan Yuan, Yong Pang, Zhu Xiao, Shifang Li, Zejun Wang
YEAR2025
COLLECTIONPAPERS
FORMATTXT
FILE SIZE28 KB
VERSION1.0
LICENSECC BY 4.0
RIGHTSCC BY
SOURCEEurope PMC

Source: https://europepmc.org/articles/PMC12734783

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